FDGE9 Fully-Enclosed Dry Type Discharge Coil

FDGE9 fully-enclosed dry discharge coil for 10kV indoor AC systems, safely discharging HV shunt capacitor banks.

  • Epoxy vacuum-cast structure seals core and windings against dust.
  • Discharges capacitor residual voltage to safe levels in five seconds.
  • Secondary winding is a voltage indicator; residual winding for relay.
  • Rated 6.6-12kV with 1.7-3.4Mvar discharge capacity for 50Hz systems.
  • Accuracy classes 0.2, 0.5, 1 with secondary outputs from 20 to 100VA.
  • Conforms to DL/T 653-1998; maintenance-free replacement for oil types.

The FDGE9 fully-enclosed dry type discharge coil is an epoxy resin vacuum-cast, single-phase indoor product for AC power systems at 50Hz with a rated voltage of 10kV and below. It is connected in parallel with the high-voltage shunt capacitor bank. When the capacitor group is disconnected from the system, the coil provides a defined discharge path that reduces the residual voltage of the capacitor bank to a safe value within five seconds, protecting operating personnel and downstream equipment.

The coil adopts a fully-enclosed cast structure in which the iron core, primary winding and secondary winding are cast together by advanced vacuum casting. During normal operation the secondary winding functions as a voltage indicator; where users require it, a residual voltage winding can be provided to deliver relay protection. The sealed body keeps the core and windings free of dust and moisture, giving a compact, light-weight, maintenance-free unit designed to replace conventional oil-immersed discharge coils.

FDGE9 fully-enclosed dry type discharge coil product display with detail close-ups of terminals, epoxy body, secondary terminal box and mounting base
FDGE9 fully-enclosed dry type discharge coil product poster for medium-voltage capacitor systems

Key Ratings Snapshot

Item Value
System frequency 50Hz
Rated primary voltage 6.6/√3, 7.2/√3, 11/√3, 12/√3 kV
Rated secondary voltage 0.1 kV
Accuracy class / rated output 0.2 → 20VA; 0.5 → 50VA; 1 → 100VA
Discharge capacity 1.7 / 2.5 / 3.4 Mvar
Rated insulation level 7.2/32/60 kV; 12/42/75 kV
Residual discharge time ≤ 5s to safe voltage
Surface creepage distance > 300mm
Load power factor cosφ 0.8 (lagging)
Phase / installation Single phase / indoor
Standard DL/T 653-1998

Operating Function

The discharge coil is connected in parallel across the terminals of the high-voltage shunt capacitor bank. While the bank is energized the coil operates as a voltage transformer and its secondary winding supplies a proportional low voltage used for voltage indication. When the capacitor bank is switched off, the stored electrostatic energy of the capacitors discharges through the coil windings; the coil presents a controlled impedance path that drains the residual voltage to a safe level within five seconds. If a residual voltage winding is fitted, its output can drive a relay to provide unbalance or residual-voltage protection for the capacitor bank.

Construction and Design

The FDGE9 uses a fully-enclosed structure. The magnetic core is wound from high-grade cold-rolled silicon-steel sheet, and the core together with the primary and secondary windings is cast as one body by advanced vacuum casting technique. The result is a small-volume, light-weight unit with low no-load loss, strong resistance to over-voltage, and convenient installation that needs no maintenance. The fully-enclosed cast body seals the insulation system against dust and moisture, making the FDGE9 a maintenance-free replacement for oil-immersed discharge coils in capacitor bank compensation installations.

Model Designation

  • FD — Discharge coil
  • G — Dry type
  • E — With secondary winding
  • 9 — Design sequence number
  • / □ — Rated primary voltage, kV
  • — Maximum matched capacitor capacity, Mvar
  • – 1 — Single phase

Example: FDGE9/11/√3-2.5-1 denotes a dry-type fully-enclosed discharge coil with secondary winding, design No.9, rated primary voltage 11/√3 kV, matched capacitor capacity 2.5Mvar, single phase.

FDGE9 model designation meaning: FD discharge coil, G dry type, E with secondary winding, 9 design number, rated primary voltage kV, max capacitor capacity Mvar, single phase

Technical Parameters

Service Conditions

  • Installation position: Indoor type
  • Ambient temperature: -5℃ ~ +40℃
  • Altitude: Not more than 1000m
  • Atmosphere: No corrosive gas or smoke; no conducting or explosive dust
  • Vibration: No severe mechanical vibration at the installation site
  • Relative humidity: Monthly average ≤ 90%; daily average ≤ 95%

Technical Data

Type Rated

voltage (kV)

Accuracy class

& rated secondary

output (VA)

Discharge

capacity

(Mvar)

Rated

insulation

level (kV)

0.2 0.5 1
FDGE9/6.6/√3-1.7-1 6.6/√3/0.1 20 50 100 1.7 7.2/32/60
FDGE9/7.2/√3-1.7-1 7.2/√3/0.1 1.7 7.2/32/60
FDGE9/11/√3-1.7-1 11/√3/0.1 1.7 12/42/75
FDGE9/11/√3-2.5-1 11/√3/0.1 2.5 12/42/75
FDGE9/11/√3-3.4-1 11/√3/0.1 3.4 12/42/75
FDGE9/12/√3-1.7-1 12/√3/0.1 1.7 12/42/75
FDGE9/12/√3-2.5-1 12/√3/0.1 2.5 12/42/75
FDGE9/12/√3-3.4-1 12/√3/0.1 3.4 12/42/75

Standards

  • DL/T 653-1998 《Specification of discharge coils for high voltage parallel connection capacitor for order》
  • Load power factor: cosφ 0.8 (lagging)
  • Surface creepage distance: more than 300mm
Note: rated voltage ratio and secondary voltage (e.g. 100 V) can be customized upon technical agreement. Final parameters are subject to nameplate data and approved specifications.

Installation & Wiring

Installation Diagram

Overall dimensions (mm): length 368; width 222±1; height 250; body diameter Ø185; base fixing 4-Ø12 with 25mm slot offset; top terminals 2-M10; side mounting M8. Refer to the approved outline drawing before foundation and busbar work.

FDGE9 fully-enclosed dry type discharge coil overall installation dimensions, nameplate, mounting holes and terminal layout

Wiring Diagram

The primary winding is connected in parallel across the high-voltage capacitor bank terminals (phase to neutral/earth point of the bank). The secondary winding supplies voltage indication; where fitted, the residual voltage winding connects to the protection relay. Confirm terminal markings, polarity and earthing against the approved wiring drawing before energization.

FDGE9 fully-enclosed dry type discharge coil wiring diagram: primary winding with capacitor bank, secondary winding with voltage relay protection

Applications

  • HV shunt capacitor banks in substations and distribution networks (6.6-12kV)
  • Reactive power compensation and power-factor correction installations
  • Capacitor bank protection schemes requiring residual-voltage relay input
  • Indoor switchgear and capacitor compartments replacing oil-immersed discharge coils
Safety warning: installation and maintenance must be performed by qualified professionals. Verify model, voltage ratio, terminal markings and grounding before energizing. The secondary circuit must include adequate fuse protection and must never be short-circuited during operation.

Selection & FAQs

Selection Guide

  • State the rated primary voltage. Choose from 6.6/√3, 7.2/√3, 11/√3 or 12/√3 kV to match the capacitor bank system voltage.
  • State the capacitor bank capacity (Mvar). Select the matched discharge capacity 1.7, 2.5 or 3.4 Mvar; do not order by model code alone.
  • Confirm system frequency and secondary use. 50Hz; specify whether the secondary is for voltage indication only or whether a residual voltage winding is required for relay protection.
  • Specify accuracy class and burden. 0.2 (20VA), 0.5 (50VA) or 1 (100VA) according to the connected metering/protection load.
  • Confirm insulation level and environment. 7.2/32/60 or 12/42/75 kV; verify indoor installation, altitude ≤1000m and ambient -5℃~+40℃.

FAQs

Q1: What is the difference between the FDGE9 and the FDGE8?

Both are indoor epoxy resin vacuum-cast dry type discharge coils, but the FDGE9 is a fully-enclosed structure in which the core and windings are cast as one sealed body, while the FDGE8 is a semi-enclosed iron-core semi-casting design. The FDGE9 offers higher protection against dust and moisture.

Q2: How fast does the FDGE9 discharge the capacitor bank?

When the capacitor bank is switched off, the coil reduces the residual voltage to a safe level within five seconds, in line with DL/T 653-1998.

Q3: Can the secondary winding be used for voltage indication?

Yes. During normal operation the secondary winding outputs a proportional low voltage suitable for voltage indication, with accuracy class 0.2, 0.5 or 1.

Q4: Is relay protection available?

On request a residual voltage winding can be provided to supply a relay for residual-voltage / unbalance protection of the capacitor bank.

Q5: Which voltage ratings and capacities are available?

Rated primary 6.6/√3, 7.2/√3, 11/√3 and 12/√3 kV with matched discharge capacities of 1.7, 2.5 and 3.4 Mvar; insulation level 7.2/32/60 or 12/42/75 kV.

Q6: Does the FDGE9 need maintenance?

No. The fully-enclosed epoxy resin vacuum-cast design is maintenance-free and oil-free, unlike oil-immersed discharge coils that require oil handling and testing. It is manufactured in accordance with DL/T 653-1998.

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