FN7-12 Indoor High Voltage Load Break Switch and Fuse Combination Unit

FN7-12 indoor load break switch and fuse combination unit, 12 kV 50 Hz, for ring-main and transformer protection.

  • 12 kV, 50 Hz, three-phase air-insulated load break switch, 400 A or 630 A.
  • Switches load current; fused unit interrupts currents up to short-circuit level.
  • 12.5-20 kA (4 s) short-time withstand, 31.5-50 kA peak withstand and closing.
  • Nine configurations: earthing switch, interlock, fuse, striker or motorised operation.
  • CS6 manual mechanism with visible isolating gap rated 48 kV / 85 kV BIL.
  • 770 mm wide frame for wall or fixed panel mounting.

The FN7-12 is an indoor AC high-voltage load break switch of air-insulated construction, designed for use in three-phase 50 Hz power systems rated 12 kV to make and break normal load current and to close on short-circuit current. In FN7-12R form, with current-limiting fuses fitted, the load switch – fuse combination unit interrupts any current up to and including short-circuit current, providing reliable protection for distribution transformers and cable feeders.

The switch is operated by the simple and robust CS6 manual operating mechanism. Nine standard configurations are available, combining incoming- or outgoing-side earthing switches, mechanical interlocking, striker-fuse tripping and a motorised opening device, so that one series with a common base frame covers both line load switching and transformer-feeder protection. Rated currents of 400 A and 630 A provide short-time withstand currents of 12.5 kA and 20 kA (4 s) respectively.

FN7-12 indoor high voltage load break switch and fuse combination unit with CS6 mechanism and key components

Model Designation

The type is designated FN 7-12 R D (L)/□ and decoded as follows:

  • FN — indoor high-voltage load switch
  • 7 — design sequence number
  • 12 — rated voltage, kV
  • R — with fuses (combination unit)
  • D — with trip device (striker)
  • (L) — with earthing switch
  • □ — rated current, A

Example: FN7-12DR/630 denotes a 12 kV fused combination unit with striker trip and a 630 A rated current.

FN7-12 model designation: FN 7-12 R D (L) rated current meaning

Series Configurations

The series covers nine variants; the option matrix below is reproduced from the datasheet, where △ indicates the feature is fitted. In this table DS/DX denote the earthing switch on the incoming (line) or outgoing side, L the interlocking device, R the fuse, RA the striker fuse and F the motorised opening device.

Model DS DX L R RA F Application
FN7-12 — — — — — — Line load switch
FN7-12DSL △ — △ — — — Line load switch
FN7-12DXL — △ △ — — — Line load switch
FN7-12R — — — △ — — Transformer protection
FN7-12DSLR △ — △ △ — — Transformer protection
FN7-12DXLR — △ △ △ — — Transformer protection
FN7-12RAF — — — — △ △ Transformer protection
FN7-12DSLRAF △ — △ — △ △ Transformer protection
FN7-12DXLRAF — △ △ — △ △ Transformer protection

Construction and Operating Mechanism

  • Air-insulated open construction. Live parts, blades and current-limiting fuses are mounted on a common steel frame with a visible isolating gap rated 48 kV (1 min power frequency) and 85 kV lightning impulse across the gap, allowing the unit to serve as both switch and isolator within its rating.
  • CS6 manual mechanism. The on-frame CS6 mechanism gives simple, reliable make and break operation with low maintenance; the operating handle requires about 1200 mm of clearance as shown on the outline drawings.
  • Fuse tripping and interlocking. On striker-fuse (RA) versions the fuse striker opens the corresponding switch pole after a fault; the interlocking device (L) enforces the correct operating sequence between switch and earthing switch, and the motorised opening device (F) permits remote or automatic tripping.

FN7-12 indoor high voltage load break switch poster

Technical Parameters

Service Conditions

  • Ambient temperature: upper limit +40℃, lower limit -25℃
  • Altitude: not above 1000 m
  • Relative humidity: daily average ≤ 95%, monthly average ≤ 90%
  • Environment: free from corrosive or flammable gases, vapour or obvious pollution
  • Vibration: no frequent violent vibration

Main Technical Parameters

The FN7-12 is offered in two rated-current classes; the two columns below compare the 400 A and 630 A versions.

No. Item Unit 400 A

version

630 A

version

1 Rated voltage kV 12 12
2 Rated frequency Hz 50 50
3 Rated current A 400 630
4 1 min power-frequency withstand voltage (phase-to-phase / to earth) kV 42 42
5 1 min power-frequency withstand voltage (isolating gap) kV 48 48
6 Lightning impulse withstand voltage (phase-to-phase / to earth) kV 75 75
7 Lightning impulse withstand voltage (isolating gap) kV 85 85
8 Rated short-time withstand current (4 s) kA 12.5 20
9 Rated peak withstand current kA 31.5 50
10 Rated short-circuit making current (peak) kA 31.5 50
Note: In the FN7-12R combination unit, fault currents are cleared by the back-up current-limiting fuse; fuse type, rated breaking current and switch-fuse coordination data are fixed by the technical agreement. Final parameters follow the nameplate and the approved specification.

Installation & Wiring

Installation and Mounting

The FN7-12 is a fixed-mounted indoor switch installed on a wall or panel frame, with the steel frame reliably earthed. Connect incoming and outgoing cables to the terminals, fit the fuse cartridges (R / RA versions) and refit the enclosing barrier. The CS6 mechanism uses a 3/4-inch welded steel pipe extension rod (user-supplied) with about 1200 mm clearance (Fig. 4); check the earthing switch and interlocking before commissioning.

FN7-12 load break switch outline and installation dimensions Fig.1-4

Outline and Installation Dimensions

Dimensions below are taken from drawings Fig. 1-4: line-side version, transformer-protection (fused) version, striker-fuse version and CS6 mechanism installation.

Outline dimension Value (mm)
Base frame overall width (all versions) 770
Upper structure width, line-side version (Fig. 1) 600
Upper structure width, fused versions (Fig. 2-3) 890
Base mounting hole span 625
Phase spacing 210 + 210
Depth, side view (upper section / overall) 430 / 467
Overall height, line-side version (Fig. 1) 342
Overall height, fused versions (Fig. 2-3) 637
Support insulator section height (upper + lower) 266 + 266
Operating mechanism installation height (Fig. 4) 1200

Applications

  • 12 kV indoor distribution stations, ring-main units and terminal substations for line load switching
  • Protection and control of distribution transformers by load switch – fuse combination units (FN7-12R / RA versions)
  • Sectionalising and supply-switching of cable and overhead feeders without a dedicated circuit breaker
Safety warning: Installation, operation and maintenance must be carried out by qualified personnel. De-energise, isolate and earth the unit before maintenance. The unfused load switch must not be used to interrupt short-circuit current — in the combination unit short-circuit clearance is performed by the current-limiting fuse. Never bypass the earthing-switch or door interlocks.

Selection & FAQs

Selection Guide

  • Rated current class. Choose 400 A (12.5 kA / 4 s) or 630 A (20 kA / 4 s) against the continuous load current and the system short-circuit level.
  • Duty. Basic FN7-12 and DSL / DXL versions serve line load switching; R, SLR and RAF-type versions add fuses for transformer protection.
  • Earthing switch. Select DS (incoming side), DX (outgoing side) or no earthing switch according to the feeding arrangement and maintenance practice.
  • Trip and interlocking. Add L interlocking for enforced operating sequence, RA striker trip for automatic fuse-initiated opening, and F motorised opening for remote or automatic tripping schemes.
  • Service conditions. Confirm the indoor site within -25℃ to +40℃, altitude ≤ 1000 m, humidity daily ≤ 95% / monthly ≤ 90%; otherwise refer to the technical agreement.
  • Compare neighbouring designs. For vacuum dielectric load switching see FZN25-12D; for other options see HV Load Break Switches.

FAQs

Q1: What does the type designation FN7-12R D(L)/□ mean?

FN denotes an indoor high-voltage load switch, 7 the design sequence and 12 the rated voltage in kV; R adds current-limiting fuses (combination unit), D a striker trip device, (L) an earthing switch, and the final box the rated current in amperes. FN7-12DR/630 is therefore a 630 A fused, striker-tripped combination unit.

Q2: What is the difference between FN7-12 and FN7-12R?

The FN7-12 is the load switch alone, rated to make and break load current and to close on short-circuit current. The FN7-12R carries current-limiting fuses as a combination unit, so the set can interrupt any current up to and including short-circuit current, which is what makes it suitable for transformer protection.

Q3: How do the fuse and the load switch share the duty during a fault?

Load currents are switched by the break switch itself. On a short circuit the current-limiting fuse operates first and clears the fault; on striker-fuse (RA) versions the fuse striker then opens the corresponding switch pole so that the faulted phase is also isolated by the switch.

Q4: What are the insulation levels and the two current ratings?

For the 12 kV class the 1 min power-frequency withstand is 42 kV phase-to-phase and to earth and 48 kV across the isolating gap; the lightning impulse withstand is 75 kV and 85 kV respectively. The 400 A version carries 12.5 kA (4 s) short-time withstand, the 630 A version 20 kA.

Q5: What are the service conditions?

Indoor installation with ambient temperature between -25℃ and +40℃, altitude not above 1000 m, relative humidity daily average ≤ 95% and monthly average ≤ 90%, free from corrosive or flammable gas, vapour or obvious pollution, and without frequent violent vibration.

Q6: What data should I provide when ordering?

Please state the model and configuration (DS / DX / L / R / RA / F options), rated voltage, rated current (400 or 630 A), short-time withstand requirement, fuse type and rating for combination units, control voltage for the motorised opening device, quantity, and any special service conditions.

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