ZW10-12 Outdoor Vacuum Circuit Breaker Dual Power Automatic Transfer Switch

12kV outdoor vacuum circuit breaker used as a dual-power automatic transfer device

  • Self-transfer and self-revert between two supply sources with automatic reversion
  • Short-circuit and overcurrent protection with interlock functions
  • Complete electrical isolation between the two high-voltage sources
  • Intelligent controller for continuous monitoring and automatic switching
  • Pole or gantry mounted, self-powered operation, manual handle for emergency use
  • Widely used for 10kV dual-power supply in industrial and mining distribution networks

Overview

The ZW10-12XDG Series high-voltage dual-power automatic transfer switching device is an outdoor vacuum-circuit-breaker-based unit for AC 50Hz, 12kV distribution systems with two supply sources and rated current up to 630A. It is made up of a high-vacuum circuit breaker and an intelligent controller. When one supply source fails or drops to undervoltage, the device automatically transfers the load to the healthy source to guarantee continuous power supply, and reverts to the normal source once it is restored (self-transfer and self-revert).

The device provides short-circuit and overcurrent protection with interlock functions, effectively preventing unnecessary re-energization impact during load faults, and ensures complete electrical isolation between the two high-voltage sources. Reliable mechanical and electrical interlocking gives the unit a very high level of safety. It is intended as the control and protection device of dual-power supply systems for users with high requirements on supply reliability, and is widely used on 10kV distribution lines in oil fields, mines, metallurgy, chemical, railway, communication and machinery applications.

ZW10-12XDG outdoor vacuum circuit breaker dual power transfer switch construction and component details

ZW10-12XDG dual power automatic transfer switch outdoor vacuum circuit breaker specifications poster

Model Designation

ZW10-12XDG model designation meaning

Construction

The ZW10-12XDG adopts a three-phase column structure with vacuum interrupters housed in a sealed tank on a common base frame. The incoming and outgoing terminals (A-side and B-side) are arranged for two independent power sources, and an external stainless-steel mechanism box houses the spring-storage mechanism, the intelligent controller and the transfer logic.

The intelligent controller monitors both supply sources and performs automatic transfer and reversion. Short-circuit and overcurrent protection, together with mechanical and electrical interlock, prevent parallel operation of the two sources, and a manual operating handle is provided for emergency operation. The hermetically sealed vacuum interrupters ensure a long maintenance-free service life in harsh outdoor environments.

Technical Parameters

Service Conditions

  • Ambient air temperature: -40 degC to +40 degC
  • Altitude: <= 1000 meters (higher altitude on request with derating)
  • Earthquake intensity: <= Grade 8
  • Relative humidity: daily average <= 95%; monthly average <= 90%
  • Site requirement: free from fire, explosion, severe pollution, chemical corrosion, or violent vibration

Technical Data

No. Item Unit Data
1 Rated Voltage kV 12
2 Highest Operating Voltage kV 12
3 Rated Current A 630
4 Rated Short-Circuit Breaking Current kA 20
5 Rated Short-Circuit Making Current (Peak) kA 50
6 Rated Peak Withstand Current kA 50
7 Rated Short-Time Withstand Current kA 20
8 Power Frequency Withstand Voltage (Dry) kV 42
Lightning Impulse Withstand Voltage (Peak) kV 75
9 Rated Operating Sequence – O-0.3s-CO-180s-CO
10 Mechanical Life operations 10000
11 Number of Rated Short-Circuit Breaking Operations times 30
12 Rated Closing Voltage of Operating Mechanism V 220
13 Rated Opening Voltage of Operating Mechanism V 220
14 Contact Gap mm 9 ± 1
15 Over-Travel mm 3 ± 0.5
16 Three-Phase Opening/Closing Non-Simultaneity ms <= 2
17 Contact Closing Bounce Time ms <= 2
18 Average Opening Speed m/s 1.0 ± 0.2
19 Average Closing Speed m/s 0.7 ± 0.15
20 Opening Time (max / min operating voltage) s 0.015–0.05 / 0.03–0.06
21 Closing Time s 0.025–0.05
22 Main Circuit Resistance per Phase µΩ <= 180
23 Accumulative Allowable Wear Thickness of Contacts mm 3

Installation & Wiring

Installation Diagram

The ZW10-12XDG is designed for pole-mounted or gantry installation. The A-side and B-side terminals connect to the two independent power sources, and the outgoing terminal feeds the load.

ZW10-12XDG outdoor vacuum circuit breaker overall and mounting dimensions

Overall and Mounting Dimensions

View Item Dimension (mm)
Front view Overall height 1250
Lower section height (to outgoing terminal) 540
Phase spacing (A-side / center / B-side) 365 / 365
Mechanism box width 190
Base mounting hole width 385 / 440
Overall base width 770
Side view Top bushing spacing 220 / 220 / 165
Front overhang depth 230
Base length 665 / 715 / 925
Overall length 1080

Selection & FAQs

Selection Guide

  • Confirm a 12kV, 50Hz three-phase dual-power supply system with rated current up to 630A.
  • Select rated short-circuit breaking current (20kA) to match the network capacity at the installation point.
  • Define the transfer mode: self-transfer / self-revert, preferred source, and transfer delay as required.
  • Confirm mechanism control voltage (AC/DC 220V standard; other voltages on request).
  • Verify pole/gantry load capacity and overall dimensions (approx. 1250mm height) for the mounting structure.
  • For altitudes above 1000m or special service conditions, consult the factory for derating.

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