JDZ9-35/JDZF9-35 Outdoor Epoxy Resin Cast Voltage Transformer

JDZ9-35/JDZF9-35 Outdoor Epoxy Resin Cast Voltage Transformer

  • Epoxy resin cast insulation provides excellent protection for 35kV outdoor applications
  • Compact design suitable for post-mounted substation installations
  • Wide operating temperature range from -25°C to +40°C
  • High accuracy classes available for precision metering and protection
  • UV resistant and moisture proof for reliable outdoor performance
  • Compliant with IEC and GB standards for voltage transformers

Overview

The JDZ9-35 and JDZF9-35 outdoor epoxy resin cast voltage transformers are precision electromagnetic instruments engineered for accurate voltage measurement, energy metering, system monitoring, and relay protection in 35kV medium-voltage AC outdoor power networks. These devices operate on electromagnetic induction principles to deliver galvanically isolated secondary voltage signals proportional to the primary system voltage, ensuring safety and signal fidelity.

Built for reliability in harsh environments, the JDZ9-35/JDZF9-35 series features fully enclosed epoxy resin insulation that provides excellent resistance to UV radiation, moisture, pollution, and mechanical stress. This robust construction enables long-term, maintenance-free operation in standard outdoor substation installations without the risks associated with oil-filled alternatives.

JDZ9-35 Outdoor Epoxy Resin Cast Voltage Transformer

Key Ratings Snapshot

Item Specification
System voltage class 35 kV (outdoor medium-voltage)
Rated frequency 50 Hz (60 Hz available on request)
Rated primary voltage 35000 V (line-to-ground)
Rated secondary voltage 100 V or 220 V (line-to-ground); 100/√3 V for wye systems
Accuracy classes 0.2, 0.5 (metering); 6P (protection)
Rated burden 20–90 VA per winding
Burden power factor cosφ = 0.8 (lagging)
Maximum output capacity 300–800 VA (model dependent)
Insulation level 40.5 / 95 / 200 kV (Um / LIWL / ACWL)
Applicable standards IEC 61869-3; GB/T 20840.3; GB 1207-2006

Model Designation

Model Code Diagram for JDZ9-35 Series

  • J: Voltage transformer (VT)
  • D: Single-phase configuration
  • Z: Cast-resin (epoxy) insulated, fully enclosed
  • F: Dual secondary windings (when present)
  • 9: Design code (platform iteration)
  • 35: Voltage class in kV

Construction

The JDZ9-35 and JDZF9-35 feature an outdoor post-type design with bottom flange mounting for secure substation installation. The core is constructed from high-grade silicon steel laminations optimized for low magnetic flux density operation, ensuring linearity and accuracy across the rated voltage range. Primary and secondary windings are fully encapsulated in UV-stable epoxy resin, forming a monolithic, void-free structure that resists tracking, aging, and environmental degradation.

This integrated insulation system maintains consistent dielectric performance under varying humidity, temperature, and pollution conditions. The design complies with II-grade pollution requirements and includes sufficient creepage and clearance distances for reliable outdoor service. Optional integration of zinc oxide lightning arresters enhances surge protection where required by system studies.

Technical Parameters

Service Conditions

  • Installation environment: Outdoor, post-mounted in substations
  • Altitude: <= 1000 m above sea level
  • Ambient temperature: -25 deg C to +40 deg C (daily average <= 30 deg C)
  • Relative humidity: Daily average <= 95%, monthly average <= 90%
  • Pollution grade: Grade II
  • Environmental conditions: No corrosive gases, explosive media, or abnormal vibration

Technical Data

Model Rated
Voltage
Ratio (V)
Accuracy
Class
Combination
Rated
Output
(VA)
Maximum
Output
(VA)
Insulation
Level (kV) Um /
LIWL / ACWL
JDZ9-35 35000 / 100
35000 / 220
0.2 50 800 40.5 / 95 / 200
JDZ9-35 35000 / 100
35000 / 220
0.5 90 800 40.5 / 95 / 200
JDZF9-35 35000 / 100 / 100
35000 / 100 / 220
0.2 / 0.2 30/30, 30/50, 50/50 2 x 400 40.5 / 95 / 200
JDZF9-35 35000 / 100 / 100
35000 / 100 / 220
0.2 / 0.5 30/30, 30/50, 50/50 2 x 400 40.5 / 95 / 200
JDZF9-35 35000 / 100 / 100
35000 / 100 / 220
0.5 / 0.5 30/30, 30/50, 50/50 2 x 400 40.5 / 95 / 200
Selection Note: When dual windings are specified, each winding’s burden must be calculated independently. Simultaneous operation at maximum burden on all cores may require thermal verification.

Installation & Wiring

Installation Diagram

Primary connection is made via high-voltage busbar or terminal connector at terminal A. Terminal X must be grounded per system grounding practice. Secondary terminals must be connected to meters, relays, or monitoring equipment with one point (typically x or x1) reliably grounded. Adequate phase-to-phase and phase-to-ground clearances must be maintained for insulation coordination and safety.

Wiring Diagram for JDZ9-35 Series
Outline Dimensions for JDZ9-35 Series

Outline Dimensions

Dimension Value (mm)
Total height Approx. 650
Base flange width Approx. 200
Mounting hole pattern 4 x phi14, PCD approx. 160
Phase-to-ground clearance >= 300
Phase-to-phase clearance >= 500
Safety Notice: Secondary circuits must be grounded at one point per applicable standards. Before any secondary circuit work, the primary circuit must be de-energized and grounded, or appropriate isolation procedures must be followed in accordance with local electrical safety regulations.

Selection & FAQs

Selection Guide

  • Specify primary voltage as 35000 V (line-to-ground) for ungrounded systems or 35kV/√3 for grounded wye systems.
  • Select secondary voltage (100 V, 220 V, or 100/√3 V) based on connected instrument requirements and system configuration.
  • Choose JDZ9-35 for single-purpose applications; select JDZF9-35 for separate metering and protection circuits.
  • Ensure rated burden (VA) exceeds total connected load (instruments + wiring) by 20-30% margin for accuracy and thermal safety.
  • Confirm accuracy class: 0.2 or 0.5 for revenue metering; 6P only if protection function is needed (not applicable to base JDZ9-35).
  • For altitudes > 1000 m or pollution grade > II, request engineering review for insulation coordination.

Frequently Asked Questions

Q1: What are the environmental limits for outdoor installation?

Designed for outdoor post-mounting up to 1000m altitude. Ambient temperature must remain between -25°C and +40°C with Grade II pollution. Confirm specific site conditions with our engineering team.

Q2: Which accuracy class is available for the JDZF9-35 model?

The JDZF9-35 offers 0.2/0.2 or 0.2/0.5 accuracy class combinations. Rated outputs range from 30/30 VA to 50/50 VA depending on your selection. Specify your required burden during inquiry.

Q3: What is the insulation level for these 35kV transformers?

Both models feature a 40.5 kV highest equipment voltage, 95 kV LIWL, and 200 kV ACWL. Epoxy resin casting ensures reliable insulation. Contact us for specific test reports.

Q4: Can you provide third-party testing certificates for these transformers?

Standard factory tests are included, while third-party certifications are subject to confirmation. Please specify your required testing standards and certificate types during the procurement phase.

Q5: How long is the delivery time for custom voltage ratios?

Lead times for custom ratios like 35000/220V are subject to confirmation based on current production schedules. Contact our sales team with your exact quantity and specifications.

Q6: Where are these epoxy resin voltage transformers typically applied?

They are primarily used in outdoor substations for voltage measurement and protection in 35kV systems. Ensure the installation site is free from corrosive gases and abnormal vibration.

Q7: Are these cast resin transformers suitable for high-humidity areas?

Yes, the epoxy resin casting withstands daily average relative humidity up to 95% and monthly averages up to 90%. Verify your specific microclimate conditions with our technical support.

Inquiry for JDZ9-35/JDZF9-35 Outdoor Epoxy Resin Cast Voltage Transformer:

Send your project requirements. Our team will reply with technical details and quotation.

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